For that last number of columns, I have focused on learning new things and methods. Last month, I published about high fiber count cables-1,728, 3,456 and 6,912 fibers-and the requirement to use ribbon or mass fusion splicing with them. Without ribbon splicing, the splicing or terminating of these cables would take weeks as opposed to days and cost much, much more.

When a service provider commits to ribbon splicing and buys optical fiber ribbon machine, it may prove to be an even better purchase compared to they believed. Ribbon splicing can be used on normal free tube wires, as well, offering similar cost savings in money and time when splicing cables with even 144 fibers. That’s the reasons cables with 144 or more fibers use ribbon building.

Most splicing is performed with single fibers in free pipe wires. Several cables are prepared, along with their buffer tube fibers are attached to splice containers. Individual fibers are removed, cleaned, cleaved and spliced, and also the splice covers are shrunk on the splice. The completed unit is placed within a splice tray. A skilled tech can splice two fibers within 4 minutes.

The ribbon splicing procedure is comparable, but a majority of ribbon cables have stiff ribbons of 12 fibers every. One particular splice tray usually fits 12 ribbons for 144 fibers. Each ribbon is removed and cleaved with special tools furnished with the ribbon splicer, cleaned and fusion spliced to another similar ribbon. One particular splice protector covers all 12 fibers within the ribbon splice.

Then your ribbons are carefully organized to the tray to snap the splice set up. The ribbons are strong and flex only in one direction, that makes organizing ribbons inside a splice holder somewhat more complex than single fibers. Splicing a dozen fibers at once is fast. Most installers say it takes about eight minutes for each ribbon-no more than double the amount time as splicing cable air wiper splicing 6 occasions quicker. Which makes a ribbon splicer a “labor-saving device” basically if i actually heard about one.

Some cable television producers are making flexible ribbons that can be curved in all instructions and even rolled up to conserve space. That will save time arranging fibers in a splice holder, however it may cost time in planning cables as the ribbons need to be carefully arranged to be sure the color-coded fibers stay in their proper area. So splicing 12 fiber flexible ribbons is maybe 4 times quicker than single fibers. That’s nevertheless a big savings.

You can also use ribbon splicing on regular loose tube cable by “ribbonizing” the fibers. (That is what it is called-the fiber market is always great at producing new words.) I visited a service provider that utilized this method inside the field by setting up backbone and decrease cables to get a fiber-to-the-home (FTTH) network. He was splicing 144 fiber loose pipe cables employing a ribbon splicer. His splicers were splitting the 12 fibers in a single pipe in the free pipe cable television, aligning them to the conventional color code, then placing them within a easy gadget that fixed them right into a ribbon. The process of ribbonizing had taken under a moment, then this splicing worked just like an ordinary ribbon splicing procedure. Again, conserving considerable time.

An easy search on the internet for “ribbonizing fiber” will lead one to some interesting video clips, gadgets and instructions. Many cable television and splicer manufacturers provide these power tools. They vary from easy, molded plastic components you hold within your hand to organize the fibers while gluing these to more complex machines that take a seat on a desk and flip, slip and glue fibers vfiskb ribbons. All of it looks easy.

The benefits of ribbon splicing and ribbonizing fibers in free tube cables only apply to yarn binder. At 144 fibers, it seems sensible in case you are performing a lot of splicing. However with 288 fibers or even more, it starts to sound right. With those new high fiber count cables, which can be arriving in metro networks and data centers, it is an absolute necessity.

In case you are anyone putting your signature on the purchase purchases or checks, you may have second ideas. Combination-splicing machines are expensive, and they require some personnel coaching to start. They require constant cleaning and periodic service to keep them working properly. But if you have teams doing a lot of splicing of higher fiber count cables, determine the payback-it ought to pay for alone rapidly.

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