Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Manufacturing System
Were you aware that contemporary fiber optic cabling setups can operate at velocities of up to 190 m per minute? This incredible efficiency stems from sophisticated fabrication techniques engineered for swift output.
Such setups are developed to handle diverse cable types, such as connection cables and compact buffered wires. Their compact design, often under 26 meters, makes them ideal for modern facilities.
Incorporation into intelligent production networks ensures uninterrupted functioning. Through MES/ERP connectivity, these Fiber coloring machine fabrication lines provide unparalleled precision and efficiency. This renders them the leading option for enterprises seeking to lead in the fiber network field.
Overview of the FTTH Manufacturing Line
Productive production systems play a vital role in meeting the growing need for dependable links. These configurations are designed to create premium light-transmitting wires that energize today’s connectivity grids. Utilizing sophisticated techniques, they ensure accuracy and rapidity in every step of the process.
Defining the FTTH Production Line
The FTTH manufacturing line comprises a unified setup to produce home fiber drop cables. Such cables are made up of bare fibers secured with metal or fiber-reinforced polymer, combined with protective sheathing. This produces a durable and efficient solution for high-speed internet connections.
It supports diverse materials, including PVC, LSZH, and PE plastics. This versatility confirms it accommodates varied market demands. Furthermore, the quad-head fiber payout mechanism delivers precise tension control, maintaining precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are transforming how fiber wires are made. Our cutting-edge machinery integrates precision, efficiency, and cutting-edge technology to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It guarantees consistent quality in all cables manufactured. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Attribute | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Applications of FTTH Cable Production Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Aspect | Value Proposition |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Low Energy Requirement | Lower energy costs |
| Minimal Signal Loss | Enhanced signal quality |
| 1000mm Working Height | User-friendly setup |
Summary
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.